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Keep Your Krones Bottling Labeller Running. Smarter & Faster.

Reduce unplanned downtime by up to 40% and retain decades of expert knowledge with Leana’s AI-driven Labeller Assistant purpose-built for Krones Contiroll and Autocol labellers.

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LLC-circle-orange-1 Leana | Your AI-driven Labeller Chatbot Assistant

Leana AI Chatbot Detective instantly finds root causes, reduces downtime, boosts productivity and reduces recurring faults in seconds.

Leana turns your Krones Labeller from a bottleneck into a predictive, self-learning performance hub, diagnosing faults, guiding fixes, and driving continuous improvement in real time.

Leana Labeller Assistant is a Krones Labeller knowledge base built for Technical Operators and Engineering Teams struggling with lost production hours and team knowledge gaps.

Slow Troubleshooting and Downtime

Do your operators waste time searching manuals or relying on experts, leading to costly delays?

Leana surfaces root causes and proven fixes instantly, helping teams get lines running faster.

Onboarding Takes Way Too Long

Do your new operators struggle to learn complex processes, slowing productivity?

Leana accelerates training by delivering step-by-step fixes and past solutions on demand.

Continuous Improvement Stalls

Does a lack of structured data make it difficult to spot trends or justify changes?

With Leana AI-powered analytics, recurring faults and patterns are highlighted automatically.

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Every Minute of Downtime Costs Thousands

Krones Contiroll and Autocol labellers are engineering masterpieces, but when they stop, everything stops.


Common pain points include:

  • Intermittent servo and encoder faults that take hours to trace
  • Loss of tribal knowledge as experienced operators leave
  • Fragmented fault logs and inconsistent shift notes
  • Rising service call-out costs and limited OEM support availability

Downtime = Lost Profit.
Even a 30-minute unplanned stop can cost $10,000+ in production loss, rework, and labour inefficiency.

Blog Image: Bottling Line

Your Expert in the Machine

The Leana AI Labeller Assistant combines advanced Retrieval-Augmented Generation (RAG) with agentic machine intelligence, built on real Krones engineering data and decades of field experience.

It automatically:

  • Diagnoses and classifies faults from Contiroll and Autocol logs
  • Retrieves proven root causes and fixes from your own fault history
  • Generates SOPs and OPLs for training and repeat incidents

 


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Smarter Support, Stronger Teams

Built by engineers for engineers and production teams, Leana delivers real-time, context-aware support for your Krones Contiroll and Autocol labellers, keeping production running smoothly and knowledge always on hand.

  • Connects live data + logs: Links directly to fault histories, shift notes, and SOPs for instant, relevant answers.

  • Guides troubleshooting: Provides clear, step-by-step fixes in plain language.

  • Captures every solution: Turns operator insights and maintenance actions into structured, searchable knowledge.

  • Accelerates training: Helps new staff learn faster through real examples and proven fault resolutions.

  • Drives continuous improvement: Surfaces recurring micro-stops and efficiency gaps for targeted Kaizen actions.

A smarter, self-learning system that strengthens every shift, reducing downtime, improving consistency, and keeping your labeller at peak performance.

Ready to see how much smarter your team can be?

Discover how our Leana, your AI-driven Labeller Assitant, can unlock the true value of your factory floor knowledge.

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Rapid Fault Identification

Leana excels at identifying and classifying production support queries. She detects faults, tags them appropriately, and organises them into actionable insights. By doing so, she ensures that recurring issues are addressed promptly and effectively.

 

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Advanced Fault Diagnosis

Leana adeptly monitors production processes to identify anomalies or inefficiencies. She delves into the specifics to diagnose underlying causes, ensuring rapid fault resolution and minimising production interruptions.

 

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Comprehensive Data Analysis

Leana processes and analyses vast amounts of operational data, extracting meaningful patterns and trends, and data-backed insights, helping managers and operators understand underlying trends and root causes of issues. This empowers better decision-making and facilitates continuous improvement.

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Knowledge Retention and Sharing

Leana transforms tribal knowledge, often lost over shifts or employee turnover, into structured data that can be leveraged across the team. She captures operator notes and support requests, turning them into a searchable knowledge base that enhances team efficiency.
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Predictive Alerts and Preventive Measures

Leana not only reacts to issues but also anticipates them. She generates predictive alerts by analyzing trends, enabling teams to enact preventative measures before problems escalate.
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Real-time Alerts and Recommendations

With her keen detective skills, Leana provides real-time alerts and actionable recommendations. She notifies teams about potential issues or deviations, enabling quick responses and reducing downtime.

Impact and Benefits

1

Helps Teams Make Smarter Decisions Fast and Feel More Confident

Leana’s detective work not only sharpens operational efficiency but also fosters a culture of innovation and improvement. Her easy-to-access insights lead teams to smarter, faster decision-making, driving the company towards its goals with greater agility and confidence.

 

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2

Bringing People and AI Together to Shape a Bright Future

By integrating with teams and empowering every level of the organisation, Leana exemplifies the essence of Human + AI Collaboration, proving that the future of manufacturing is bright when people and technology work hand in hand.

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3

Fostering a Learning Culture: Bridges Knowledge Gaps and Drives CI

Leana actively contributes to a learning-oriented culture by identifying gaps in knowledge and offering tailored solutions to bridge them. Leana aids in creating a robust feedback loop, ensuring ongoing refinement and learning.

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We've unlocked a 20% increase in production capacity without adding to overhead costs, enabling us to produce more products efficiently. This boost translates to over £600,000 in additional annual revenue. When analysing the financial impact, this equates to an impressive increase of approximately £65,000 in EBITDA, demonstrating significant operational and financial gains.

Towmate Case Study

Frequently Asked Questions

What does "Leana" actually do for my manufacturing team?

It captures, organises, and analyses all your machine faults, operator notes, and troubleshooting steps, then instantly surfaces proven fixes. This reduces downtime, standardises processes, and creates a searchable knowledge base your team can rely on.

Does this require a large IT project or custom setup?

No. Leana integrates easily with your existing processes and workflows, minimising disruption. It’s designed for SMEs, meaning you can deploy quickly and start capturing value right away.

Can this help with onboarding new operators?

Yes. Because it organises every fault and solution, new staff gain instant access to tribal knowledge and troubleshooting steps, dramatically cutting training time and reducing reliance on senior operators.

Will this replace my maintenance team or engineers?

No. It empowers them. Leana provides quick access to historical fixes and insights so your skilled staff spend less time searching and more time solving problems and driving improvements.

 

How secure is the data?

All data is encrypted in transit and at rest. Access controls ensure only authorised personnel see sensitive information, giving you full ownership and control of your factory’s data.

What size manufacturing business is this built for?

It’s purpose-built for all manufacturing and FMCG sectors that need lean, practical tools to boost uptime, improve training, and standardise processes without heavy investment.

How soon will I see results?

Most teams start seeing measurable reductions in downtime and faster troubleshooting within weeks. Because it builds on your existing data and workflows, value is delivered quickly.

Is this solution scalable as we grow?

Absolutely. Leana is designed to grow with you, from a single line or site to multi-factory operations, while retaining the same easy-to-use experience.

How will Leana help me in my role?
CI Managers and Technical Operators:
Leana simplifies the detection and resolution of production issues, reducing repetitive problems and supporting the creation of a comprehensive fault library.

Engineering Leads:
She ensures digitized SME knowledge is readily available, enhancing operational continuity and technical support across shifts.

Operators on the Factory Floor:
By delivering real-time insights and alerts, Leana empowers operators to handle issues proactively, fostering a responsive and efficient production environment.

Management Teams:
Leana’s data-driven insights help managers make informed decisions, streamline operations, and guide strategic improvements.

How to get started with Leana

1

Build Fast

Contact us to receive your personal "Build Schedule".

Once completed we can customise Leana, your Continuous Improvement expert to align with your plant and equipment that you use everyday.

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2

Operate Lean

Once your Assistant is up and running your team can access your own custom built data base. 

Breakdown history, audits, Sop's and cleaning schedules, all can be accessed from your dedicated equipment expert.

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3

Automate to Win

To get maximum value from your collected data, we can automate knowledge updates in real time.

Ensuring the most recent and legacy data is always available, ready for your operators, engineers and support teams to use.

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Experience Extraordinary Results and drive your productivity to new heights. Contact us for a demo and see Leana in action.


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